Project Background
Hangzhou Haoyue Personal Care Co., Ltd. is a high-tech and publicly listed enterprise specializing in the R&D and manufacturing of personal hygiene and health-care products for women, infants, and adults. Its business covers a wide range of disposable hygiene products, including baby diapers, adult diapers, period pants, sanitary napkins, and wet wipes. With strong independent R&D capabilities, advanced production processes, and a rigorous quality-control system, the company has established high-end product development and ODM cooperation with multiple Fortune Global 500 companies and well-known domestic brands.
Business Needs
- Insufficient interconnection among bases and internal systems, limiting data-value utilization.
- Manual statistics for materials, labor, and quality information are time-consuming, labor-intensive, and prone to errors.
- Line-side warehouse material records are unclear, resulting in inaccurate work-order consumption calculations.
- Trial samples and finished products share semi-finished materials, and the lack of separate order numbers leads to inaccurate material allocation.
- Spare-parts consumption during equipment maintenance and servicing is not clearly tracked.
Implementation Overview
N2.MES Manufacturing Execution System
Covers master data, process management, material management, equipment management, planning management, work-order management, production management, personnel management, quality management, data interfaces, and report monitoring. The implementation covers diaper production lines as well as line-side warehouses.
How the Solution Addresses Core User Needs
- The interface-management platform enables system integration, data interconnection, and unified data management, ensuring data consistency.
- Daily production output and labor reporting are recorded through the system, providing direct statistical analysis for wage calculation.
- Quality inspection data is entered into the system, which also supports direct export of inspection data and FQC reports.
- Daily cycle counting is performed through the system, allowing real-time visibility of line-side warehouse inventory.
- Consumption reports for each work order are automatically generated based on material-feeding information, supporting data analysis.
- Material transfers between work orders and shifts are handled systematically to ensure accurate material consumption by work order and shift.
- The equipment-management module supports maintenance and spare-part replacement, enabling clear tracking of maintenance costs.
Implementation Benefits
- Data accuracy increased to 100%
- Material-supply accuracy increased to 95%
- Equipment maintenance cost reduced by 15%
