Project Background
Phenix Optics Co., Ltd. is the first A-share listed company in China's optical industry. The company is engaged in the R&D and manufacturing of optical components, optical lenses, optoelectronic modules, intelligent controllers, lithium batteries, and optical instrument parts. Its products are widely used in consumer optoelectronics fields such as digital cameras, image projection, security surveillance, smart automotive systems, and smart home devices under internationally renowned brands. Phoenix has become a stable supplier to many leading domestic and international enterprises and has been recognized across multiple industries. The "Phoenix" brand has developed into a well-known national brand in the global optical industry.
Business Needs
- Complex manufacturing processes, lack of transparency in data, delayed information flow, and high information silos.
- Production involves a lot of materials, equipment, and personnel, creating complex connectivity requirements.
- Warehouse operations rely heavily on manual experience, making material control inaccurate and prone to errors and stagnation.
- Multiple production lines, large quantities of equipment and personnel, and extensive data collection, with stringent quality requirements.
- Inability to accurately manage plans and inventory, resulting in low plan fulfillment rates and heavy material loss.
- Production, quality, and testing data cannot be fed back or pinpointed in real time, leading to slow abnormality tracing.
Implementation Overview
N2.MES Manufacturing Execution System
Covers label printing, warehouse management, production management, equipment management, alert management, Kanban management, alert management, and report management, supporting SMT lines in the placement workshop.
How the Solution Addresses Core User Need
- Implementing barcode-based warehouse visualization enables a near-JIT model between the warehouse and production workshops to achieve demand-driven supply.
- The system enables real-time collection and processing of warehousing data, integrates with the SAP system, and supports real-time posting to ensure alignment between physical and system inventory.
- Through bidirectional control between the system and production equipment, the solution enables material-loading error-proofing, material-receiving error-proofing, work-order error-proofing, material-shortage alerts, and line-stop mechanisms for production line control.
- Digitizing quality management tasks and enabling full-process identification and traceability through barcode-based workflows.
- Using professional data processing to enable comprehensive operational data monitoring and enhance production operations and agile decision-making
Implementation Benefits
- Data accuracy increased to 100%
- Inventory and shipping accuracy increased to 100%
- Material searching efficiency increased by 60%
- Production abnormalities reduced by 95%
