Project Background
Huizhou Blueway Electronics Co., Ltd., founded in 2002, is a subsidiary of Shenzhen Desay Battery Technology Co., Ltd. The company provides one-stop solutions and services covering BMS, PACK, PCS, complete devices, and energy storage systems. Its products are widely used in consumer electronics, power tools, cleaning tools, portable and household energy storage, and new energy vehicles.
Business Needs
- ERP cannot interact with production data in real time, and manually issued production plans cannot be synchronized promptly.
- Warehouse management lacks barcodes, and receiving, issuing, and inventory operations require large amounts of manual labor.
- Key processes lack real-time monitoring and statistical analysis.
- Production lines lack inkjet coding, making single-piece traceability and full-process error-proof traceability impossible.
- Real-time data from production equipment cannot be obtained promptly, and maintenance processes lack systematic management.
- Management departments cannot obtain timely and accurate information about on-site conditions.
Implementation Overview
N2.MES Manufacturing Execution System
Covers work order management, process management, quality management, plan management, traceability management, error-proofing mechanisms, alert management, equipment management, intelligent warehousing, SPC, and reporting dashboards. The system supports SMT lines, assembly lines, electronic warehouses, raw material warehouses, and finished goods warehouses.
How the Solution Addresses Core User Needs
- Integrates with ERP work order plans and performs production scheduling through MES to achieve transparent plan execution and closed-loop management.
- Applies barcodes, PDAs, and other tools to track all warehouse operations and enable digitalized control.
- Links products with process routes and provides comprehensive management of the production process according to defined process paths.
- Collects SPI printing data in real time and performs testing and analysis of critical parameters to support real-time production process control.
- Integrates and connects with various types of equipment to collect data such as throw rates, equipment status, and test results for real-time equipment monitoring.
- Deploys production, workshop, and material dashboards to enable transparent management of production, material, and quality status.
Implementation Benefits
- Abnormality handling time reduced by 30%
- Warehouse labor hours reduced by 20%
- Equipment OEE increased by 10%
- Quality traceability accuracy increased to 100%
