Project Background

Shuoge Intelligent Technology Co., Ltd. is a high-end intelligent manufacturing facility jointly established by West Lake Electronics Group and MeiG Smart Technology. The factory is equipped with advanced SMT placement, assembly, and automated testing production lines, capable of producing 1.8 million units of 5G modules per month, with a total industrial scale exceeding RMB 5 billion. It has become a benchmark digital intelligent manufacturing factory in Zhejiang Province.

Business Needs

- Addressing market challenges of wide product variety, small batch sizes, and customization.

- Existing management models cannot meet the requirements of rapid supply-chain response and flexible production management.

- Customer audits put forward higher requirements for product quality and traceability.

Implementation Overview

N2.MES Manufacturing Execution System

Covers electronic shelf management, warehouse management, plan management, production management, quality management, equipment management, equipment interfaces, personnel management, pull-based material preparation, and Kanban management. The system supports SMT lines, DIP lines, testing lines, and assembly and packaging lines.

How the Solution Addresses Core User Needs

- Implementing a JIT material delivery model to enable lean material supply based on the real-time production progress of the production line.

- Integrating with SMT placement machines to achieve full-process and full-factor production traceability, improving product quality and customer satisfaction.

- Real-time collection and consolidated analysis of production, equipment, and warehousing data to support abnormality alerts and operational decision-making.

- Real-time display of various production KPI indicators through electronic Kanban boards and visual large screens, improving customer service levels.

Implementation Benefits

- Line-side warehouse staffing reduced by 14 people

- SMT equipment mobility rate increased by 28%

- Work order preparation time shortened to 10 minutes

- Quality costs reduced by 50%